"At CLOOS India, we believe welding automation is not just about increasing productivity—it is about empowering manufacturers with smarter, more reliable, and future-ready solutions. Through German engineering, innovative technologies, and our single-source approach, we are proud to support India’s earthmoving, heavy engineering, and hydraulic industries in achieving world-class manufacturing excellence."

— Sumon Mitra, COO, CLOOS India

For manufacturers in the earthmoving, heavy engineering, and hydraulic equipment sectors, welding is far more than a joining process—it is the foundation of product strength, durability, and reliability. As industries demand higher productivity, consistent quality, and reduced manufacturing costs, intelligent welding automation has become a strategic necessity. CLOOS India Welding Technology Pvt. Ltd., a subsidiary of the globally renowned CLOOS Group, Germany, is helping manufacturers transform their welding operations with advanced robotic welding solutions, intelligent software, and complete welding automation under one roof.

For heavy industries where long weld seams, thick materials, and high deposition rates are essential, CLOOS Tandem+ technology offers a significant leap in welding productivity. By utilizing two independently controlled welding wires within a single welding torch, Tandem+ achieves exceptionally high deposition rates while maintaining excellent weld quality, deep penetration, and superior arc stability.

blog-163 inline image 1blog-163 inline image 2

Tandem+ Technology – Maximum Productivity for Heavy Fabrication

This advanced process enables manufacturers to substantially reduce welding cycle times without compromising mechanical strength or consistency. Ideal for applications such as heavy structural fabrication, construction machinery, mining equipment, pressure vessels, crane components, and large earthmoving assemblies, Tandem+ helps manufacturers increase throughput, minimize production costs, and meet demanding delivery schedules. Combined with the intelligent QIROX robotic welding system, CLOOS Tandem+ provides a powerful, high-performance solution for the next generation of heavy industrial manufacturing.

Advanced Solutions for Heavy Engineering

Heavy engineering manufacturers often deal with oversized components, multiple welding positions, varying joint configurations, and demanding quality standards.

CLOOS addresses these challenges through:

• Multi-axis robotic welding systems

• Intelligent welding positioners

• Customized fixtures

• Offline programming with simulation

• Adaptive welding technologies

• Complete turnkey automation

By simulating welding sequences before production, manufacturers can minimize downtime, reduce trial runs, and maximize equipment utilization while maintaining excellent weld quality.

blog-163 inline image 3

One Source. Complete Welding Solutions.

CLOOS India provides an integrated portfolio comprising robotic welding systems, manual welding power sources, offline programming software, welding positioners, fixtures, automation, training, digital connectivity, and comprehensive after-sales support. This unique capability enables customers to source an entire welding solution from a single technology partner.

blog-163 inline image 4

Intelligent Seam Tracking Without Laser

Heavy fabrication components often present challenges such as variable joint fit-up, dimensional tolerances, heat distortion, and surface contaminants that can affect welding accuracy.

CLOOS addresses these challenges with its intelligent seam tracking technology without laser, which continuously monitors the welding joint through the welding process itself and automatically guides the torch to maintain the correct weld path. This robust solution eliminates the need for laser sensors, making it highly reliable even in dusty, dirty, reflective, or harsh industrial environments commonly found in earthmoving, heavy engineering, and hydraulic cylinder manufacturing. The result is consistent weld quality, reduced rework, lower setup time, and enhanced productivity while ensuring reliable performance across complex and large fabricated components.

“Welding Excellence from a Single Source – That’s the CLOOS Advantage.” ALL FROM A SINGLE SOURCE

Intelligent Automation Beyond Robotics

Modern manufacturing requires more than automation—it requires intelligence.

CLOOS integrates advanced digital technologies including:

• Offline robot programming

• Welding process optimization

• Production simulation

• Data-driven manufacturing

• Real-time monitoring

• Smart welding process control

These technologies allow customers to reduce programming time, improve overall equipment efficiency, and accelerate new product introductions.

blog-163 inline image 5

Precision Welding for Hydraulic Cylinders

Hydraulic cylinders demand extremely high dimensional accuracy and leak-free welding performance. Even minor inconsistencies can affect operational reliability.

CLOOS provides specialized robotic welding solutions for:Cylinder barrels,End caps,Rod eyes,Mounting brackets,Clevis assemblies Heavy hydraulic components With highly stable arc characteristics, precise torch movement, and optimized welding parameters, manufacturers achieve repeatable weld quality while significantly reducing operator dependency.

blog-163 inline image 6

Customer-Centric Engineering

Every manufacturing facility has unique production requirements. CLOOS India works closely with customers to develop customized automation concepts based on component geometry, production volume, welding process, and future expansion plans.

From concept development and simulation to manufacturing, installation, commissioning, operator training, and lifecycle service support, CLOOS remains a trusted partner throughout the complete project lifecycle.

blog-163 inline image 7

Powering the Earthmoving Industry

Earthmoving equipment such as excavators, loaders, dump trucks, motor graders, and backhoe loaders require highly robust welded structures capable of withstanding extreme operating conditions.

CLOOS robotic welding systems are designed to deliver:

• High deposition welding for thick structural components

• Superior weld penetration and strength

• Consistent weld quality across large production volumes

• Reduced distortion and rework

• Improved productivity with shorter welding cycles

Complex fabricated assemblies including booms, arms, buckets, chassis, frames, undercarriages, and structural members can be welded with exceptional repeatability using intelligent robotic automation.

Building Stronger Industries Together

As India’s infrastructure, mining, construction, and heavy engineering sectors continue to grow, manufacturers require reliable partners capable of delivering world-class welding technology.

With German engineering excellence, local manufacturing capability, extensive application expertise, and decades of global welding experience, CLOOS India continues to empower manufacturers with intelligent, reliable, and future-ready welding solutions.

Whether it is heavy earthmoving equipment, large structural fabrications, or precision hydraulic cylinders, CLOOS delivers the performance, consistency, and innovation that modern manufacturing demands.